QuickPart Surfaces

Every QuickPart is composed of QuickPart Surfaces. By defining the boundary and interface types, and setting associated values, you can control how the QuickPart interacts with its surroundings.

A QuickPart can be in contact with the environment and/or in contact with other QuickParts. The Electronics Cooling Toolset allows you to set the physics conditions for either situation within a single QuickPart Surface:

  • Boundary Type: Controls the default conditions for faces of the QuickPart Surface that are in contact with the open environment.
  • Interface Type: Controls the default conditions for faces that are in contact with other QuickParts. Interfaces allow solution quantities like mass, momentum, or energy to pass from one QuickPart to another.

The Electronics Cooling Toolset provides several boundary types to cover various physical situations:

The following interface types are available depending on the state of the contacting QuickParts:

Solid||Solid Gas||Gas Solid||Gas Porous||Gas Liquid||Gas
Liquid||Liquid Solid||Liquid Liquid||Porous
Porous||Porous Solid||Porous
Contact Interface
Internal Interface
Baffle Interface
Porous Baffle Interface
Fan Interface
Most QuickParts have only one QuickPart Surface by default. To set different boundary types on specific surfaces of a QuickPart—like inflow, outflow, and wall conditions for the air domain—you must split the default surface. See Splitting a QuickPart Surface. When you delete a previously created QuickPart Surface from the tree, the corresponding faces are transferred back to the default surface.

The following properties characterize the different boundary and interface types:

Wall—Properties

A wall boundary represents a flow-impermeable boundary. For more information, see Wall.

Conditions
Thermal Specification
Controls the thermal conditions at the wall. The following options are available:
  • Heat Source: Applies a user-defined total heat source as indicated by the specified Heat Flux value.
  • Temperature: Sets the boundary temperature to the specified Static Temperature value.
  • Convection: Permits convection heat transfer between the external side of the QuickPart and the environment.

    To account for ambient conditions, you specify values for the Ambient Temperature, the Heat Transfer Coefficient, and the Thermal Resistance from the external side of the QuickPart Surface to the environment.

Wall Surface Specification (only for a turbulent flow regime)
Controls the finish of the surface. The following options are available:
  • Smooth: Regular wall treatment for an even wall.
  • Rough: Modifies the wall treatment to incorporate roughness as indicated by the specified Roughness Height.

    You obtain the value of the equivalent sand-grain roughness height that is appropriate for your model either from the literature or empirically. To determine from an experiment:

    • Measure the friction factor for the Reynolds number of your case in the experiment.
    • Plot your measurements on a Moody diagram.
    • Deduce the equivalent sand-grain roughness height from the Moody diagram curve.
    For more information, see Wall Treatment for Rough Walls.
Values
Surface Emissivity (only for fluid QuickParts if radiation is included)
For radiation from the internal domain to the internal side of the QuickPart Surface, specifies the ratio of the power that the solid QuickPart emits to the power it would emit as a black body at the same temperature. The default value corresponds to the Default Surface Emissivity that you define in the Setup panel.
External Surface Emissivity (for fluid and solid QuickParts if radiation is included)
The emissivity on the external side of the QuickPart Surface. The default value corresponds to the Default Surface Emissivity that you define in the Setup panel.
Additional values are available depending on the conditions that you specify (see above).

Velocity Inlet—Properties

A velocity inlet boundary represents an inflow boundary that allows you to set a specific velocity magnitude. The flow direction is normal to the boundary face. For more information, see Velocity Inlet.

Surface Emissivity (only if radiation is included)
As for Wall boundary.
Static Temperature
Specifies the static temperature of the inflowing fluid.
Velocity Magnitude
Specifies the magnitude of the inflow velocity. The flow direction is normal to the boundary face.

Stagnation Inlet—Properties

A stagnation inlet boundary represents an inflow boundary that enables you to set the conditions of an imaginary plenum, far upstream, in which the flow is completely at rest. For more information, see Stagnation Inlet.

Conditions
Stagnation Inlet Option
Controls the pressure conditions at the inlet. The following options are available:
  • None: Applies the default conditions.
  • Pressure Jump: Imposes a pressure jump on the inlet. The available Pressure Jump Options are:
    • None: Does not apply a pressure jump.
    • Fan: Imposes a pressure jump that is obtained from a fan performance curve that you specify. A fan performance curve describes the pressure rise across the fan—that is the static pressure measured downstream of the fan minus the total pressure that is measured upstream of the fan—as a function of the volumetric flow rate. The following Fan Curve Type options are available:
      • Polynomial: Defines the fan curve as a linear function. The pressure rise across the boundary is calculated as

        p(v˙)=pmaxv˙maxv˙+pmax

        where pmax and v˙max are the specified Maximum Pressure and Maximum Flow, respectively.
      • Table: Defines the fan curve as a table of pressure rise versus volumetric flow rate as indicated by the imported Fan Curve File (*.csv). After the import, select the appropriate Pressure Units and Volume Flow Units. The pressure rise is calculated by linear interpolation between the data points in the table. Outside the intervals, the nearest limit is used.

      The specified fan performance curve must correspond to the actual fan operating rotation rate and temperature. If your data correspond to some standard rotation rate and temperature, scale the fan performance curve as required using the following established fan laws:

      ΔP2=ΔP1×(ω2/ω1)2×(T1/T2)
      ψ2=ψ1(ω2/ω1)

      where ω is the fan rotation rate (rpm), T is the fluid temperature (K), and ψ is the volumetric flow rate.

    • Loss Coefficient: Computes the pressure loss as 0.5Kρ|v|2 where K is the specified Pressure Loss Coefficient value.
Values
Total Pressure
Specifies the total pressure upstream of the simulation domain.
Surface Emissivity (only if radiation is included)
As for Wall boundary.
Total Temperature
Specifies the total temperature of the upstream plenum.
Additional values are available depending on the conditions that you specify (see above).

Pressure Outlet—Properties

A pressure outlet boundary represents an outflow boundary that requires the specification of the working pressure across the outlet. For more information, see Pressure Outlet.

Conditions
Pressure Outlet Option
Controls the pressure conditions at the outlet. The following options are available:
  • None: Applies the default conditions.
  • Pressure Jump: Imposes a pressure jump on the outlet. The available Pressure Jump Options are:
    • None: Does not apply a pressure jump.
    • Fan: as for Stagnation Inlet boundary.
    • Loss Coefficient: as for Stagnation Inlet boundary.
Values
Surface Emissivity (only if radiation is included)
As for Wall boundary.
Static Temperature
Specifies the temperature of the fluid in the case of backflow into the domain.
Pressure
Specifies the working pressure.
Additional values are available depending on the conditions that you specify (see above).

Contact Interface—Properties

A contact interface joins two solid QuickParts or a solid and a fluid QuickPart and permits conjugate heat transfer between them.

Conditions
Thermal Specification
Controls the thermal conditions at the interface. The following options are available:
  • Conjugate Heat Transfer: The temperature at the interface is determined from the heat that is transferred through the interface.

    Optionally, you can specify a Contact Resistance, that is the resistance to conduction through the interface. The relation between the heat flux across the contact interface, the contact resistance R, and the temperature difference ΔT is given by q˙=ΔTR. Furthermore, you can provide an energy source for the interface. The specified Heat Source value defines the total rate of heat transfer through the interface.

  • Specified Temperature: The temperature at the interface is the same for both parent surfaces as indicated by the specified Static Temperature value.
Wall Surface Specification (only for a turbulent flow regime)
As for Wall boundary.
Values
Surface Emissivity (only if radiation is included)
As for Wall boundary.
Additional values are available depending on the conditions that you specify (see above).

Internal Interface—Properties

An internal interface joins two QuickParts of the same material together and allows the transfer of flow and/or energy. You do not set any conditions or values.

Baffle Interface—Properties

A baffle interface represents one or more thin sheets of conducting materials between fluid QuickParts. For more information, see Baffle Interface Modeling.

Conditions
Wall Surface Specification (only for a turbulent flow regime)
As for Contact Interface.
Values
Thermal Resistance
Specifies the resistance to conduction through the baffle.
To calculate the thermal resistance R of a baffle, you can use the following formula:
1R=inkiΔxi
where ki and Δxi are the conductivity and thickness, respectively, of each of the n modeled layers comprising the baffle.
Heat Source
Specifies the heat transferred through the baffle.
Surface Emissivity (only if radiation is included)
As for Wall boundary.
Additional values are available depending on the conditions that you specify (see above).

Porous Baffle Interface—Properties

A porous baffle interface represents a porous membrane between two fluid QuickParts through which the fluid passes and experiences a pressure drop. Porous baffles can be used to model perforated plates, thin screens, and wire screens. For more information, see Porous Baffle Interface—Modeling.

Conditions
Wall Surface Specification (only for a turbulent flow regime)
As for Contact Interface.
Values
Porosity
Specifies the value of the factor χ in Eqn. (1859) that is used in calculating heat transfer and optionally viscous shear. The value ranges from 0 to 1. If the porous baffle is thought of as a perforated surface, then χ can be interpreted as the ratio of the area of the holes to the area of the surface.
Porous Inertial Resistance
Specifies the value of the coefficient P i in Eqn. (1858).
Porous Viscous Resistance
Specifies the value of the coefficient P v in Eqn. (1858).
Thermal Resistance
As for Baffle Interface.
Heat Source
As for Baffle Interface.
Surface Emissivity (only if radiation is included)
As for Wall boundary.
A porous baffle is a "lumped" model; when modeling a baffle, you determine the bulk effects that the baffle has on the flow. If you want to compute the flow coming out from the small openings within the baffle, you must model the actual geometry and resolve it with a fine mesh.

Fan Interface—Properties

A fan interface models an axial fan between two fluid QuickParts as a zero-thickness interface which imposes a pressure jump upon the passing flow. Modeling a fan interface requires the specification of a fan performance curve that corresponds to the physical fan that you are modeling.

Conditions
Fan Curve Type
Controls the specification of the fan performance curve. The following options are available:
Values The values that are available depend on the conditions that you specify (see above).
The fan interface is a simple model that trades accuracy for speed. To represent the three-dimensional volume of an axial fan, see Axial Fan QuickPart.